Inicio  /  Aerospace  /  Vol: 10 Par: 1 (2023)  /  Artículo
ARTÍCULO
TITULO

Design and Testing of Brushless DC Motor Components of A6 Steel Additively Manufactured by Selective Laser Sintering

Sebastian-Marian Zaharia    
Mihai Alin Pop    
George Razvan Buican    
Lucia-Antoneta Chicos    
Valentin Marian Stamate    
Ionut Stelian Pascariu and Camil Lancea    

Resumen

Metallic additive manufacturing technology is seeing increasing use from aviation companies manufacturing prototypes or components with complex geometric shapes, which are then tested and put into operation. This paper presents the design, fabrication via a selective laser sintering process, and testing of the mechanical performance by performing three-point bending and tensile tests on A6 steel specimens. After performing the mechanical tests on specimens made from A6 steel manufactured via the SLS process, the following performances were obtained: the maximum three-point bending strength was 983.6 MPa and the maximum tensile strength was 398.6 MPa. In the microscopic analysis of the specimens manufactured by the selective laser sintering process, a homogeneous structure with defects specific to additive processes (voids) was revealed. Additionally, the feasibility of designing, manufacturing through the selective laser sintering process and subsequent testing of some components (rotor, right case, left case and motor mount) from a brushless motor made from A6 steel material was demonstrated. After testing the brushless motor, the main performances showed stable behavior of the motor and a linear dependence with the increase in electronic speed control signal or motor electrical speed, resulting in a maximum thrust force of 4.68 kgf at 7800 RPM.

 Artículos similares

       
 
Uxia Garcia-Luis, Alejandro M. Gomez-San-Juan, Fermin Navarro-Medina, Carlos Ulloa-Sande, Alfonso Yñigo-Rivera and Alba Eva Peláez-Santos    
The integration of uncertainty analysis methodologies allows for improving design efficiency, particularly in the context of instruments that demand precise pointing accuracy, such as space telescopes. Focusing on the VINIS Earth observation telescope de... ver más
Revista: Aerospace

 
Touraj Farsadi, Majid Ahmadi, Melin Sahin, Hamed Haddad Khodaparast, Altan Kayran and Michael I. Friswell    
In the field of aerospace engineering, the design and manufacturing of high aspect ratio composite wings has become a focal point of innovation and efficiency. These long, slender wings, constructed with advanced materials such as carbon fiber and employ... ver más
Revista: Aerospace

 
Shoubo Shang, Xiangyu Wang, Qingnan Han, Peng Jia, Feihong Yun, Jing Wen, Chao Li, Ming Ju and Liquan Wang    
This paper proposes a version of the deep-sea environment simulated test system for subsea control modules to solve the problem of incomplete testing systems for electro-hydraulic subsea control modules. Based on the subsea control module test requiremen... ver más

 
Andreas Neumann and Michaela Brchnelova    
Electric space propulsion is a technology that is used in a continuously increasing number of spacecrafts. The qualification of these propulsion systems has to run in ground-based test facilities which requires long testing times and powerful pumping sys... ver más
Revista: Aerospace

 
Giovanni Totaro, Felice De Nicola, Paola Spena, Giovangiuseppe Giusto, Monica Ciminello, Ilan Weissberg, Yehonatan Carmi, Daniel Arviv and Nir Lalazar    
This article discloses the activity developed in the framework of the research project ?GRID? aiming at the feasibility demonstration of a fiber optic sensing system (FOS), based on fiber Bragg gratings (FGB), embedded in the ribs of a conical grid struc... ver más
Revista: Aerospace