Inicio  /  Aerospace  /  Vol: 11 Par: 1 (2024)  /  Artículo
ARTÍCULO
TITULO

Simulation and Validation of an Incremental Bending Process for Cylindrical Fuselage Components

Jan Jepkens    
Philipp Müller    
Hendrik Wester    
Sven Hübner    
Simon Wehrmann and Bernd-Arno Behrens    

Resumen

In the aviation industry, a large number of processes are not digitalised. Simultaneously, many special processes are used in production, such as incremental bending. In order to model and efficiently design multi-stage processes with methods such as FEM, automation and linking of the individual simulations are necessary. This paper therefore presents a method for automatically simulating and evaluating a complete incremental bending process with 24 strokes in LS-Dyna using a Python framework with cfiles. The final validation of the force?displacement relationships and inner radii of the generated scaled fuselage shell show high prediction accuracies of about 90%. Thus, the presented methodology enables a FEM-based process design of incremental bending in the aviation industry.

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