Inicio  /  Aerospace  /  Vol: 10 Par: 7 (2023)  /  Artículo
ARTÍCULO
TITULO

Additive Manufacturing of 17-4PH Alloy: Tailoring the Printing Orientation for Enhanced Aerospace Application Performance

Sandor Endre Kovacs    
Tamas Miko    
Enrico Troiani    
Dionysios Markatos    
Daniel Petho    
Greta Gergely    
Laszlo Varga and Zoltan Gacsi    

Resumen

Additive manufacturing (AM) is one of the fastest-growing markets of our time. During its journey in the past 30 years, its key to success has been that it can easily produce extremely complex shapes and is not limited by tooling problems when a change in geometry is desired. This flexibility leads to possible solutions for creating lightweight structural elements while keeping the mechanical properties at a stable reserve factor value. In the aerospace industry, several kinds of structural elements for fuselage and wing parts are made from different kinds of steel alloys, such as 17-4PH stainless steel, which are usually milled from a block material made using conventional processing (CP) methods. However, these approaches are limited when a relatively small element must withstand greater forces that can occur during flight. AM can bridge this problem with a new perspective, mainly using thin walls and complex shapes while maintaining the ideal sizes. The downside of the elements made using AM is that the quality of the final product is highly dependent on the build/printing orientation, an issue extensively studied and addressed by researchers in the field. During flight, some components may experience forces that predominantly act in a single direction. With this in mind, we created samples with the desired orientation to maximize material properties in a specific direction. The goal of this study was to demonstrate that an additively manufactured part, produced using laser powder bed fusion (LPBF), with a desired build orientation has exceptional properties compared to parts produced via conventional methods. To assess the impact of the build orientation on the LPBF parts? properties, one-dimensional tensile and dynamic fracture toughness tests were deployed.

 Artículos similares

       
 
Grigorios Kostopoulos, Konstantinos Stamoulis, Vaios Lappas and Stelios K. Georgantzinos    
This study explores the shape-morphing behavior of 4D-printed structures made from Polylactic Acid (PLA), a prominent bio-sourced shape-memory polymer. Focusing on the response of these structures to thermal stimuli, this research investigates how variou... ver más
Revista: Aerospace

 
Cyril Bourgenot, Valdis Krumins, David G. Bramall and Abdul M. Haque    
CubeSats, known for their compact size and cost effectiveness, have gained significant popularity. However, their limited size imposes restrictions on the optical aperture and, consequently, the Ground Resolution Distance in Earth Observation missions. T... ver más
Revista: Aerospace

 
Charlotte Wehner, Bradley Shirley, Garrett Mathesen, Julian Merrick, Brandon Weatherford and Emilio Alessandro Nanni    
The manufacturing of active RF devices like klystrons is dominated by expensive and time-consuming cycles of machining and brazing. In this article, we characterize the RF properties of X-band klystron cavities and an integrated circuit manufactured with... ver más
Revista: Instruments

 
Andres-Amador Garcia-Granada    
Impacts due to drops or crashes between moving vehicles necessitate the search for energy absorption elements to prevent damage to the transported goods or individuals. To ensure safety, a given level of acceptable deceleration is provided. The optimizat... ver más
Revista: Computation

 
Michael Mayerhofer, Stefan Brenner, Michael Doppler, Luis Catarino, Stefanie Girst, Vesna Nedeljkovic-Groha and Günther Dollinger    
The enormous potential of additive manufacturing (AM), particularly laser powder bed fusion (L-PBF), to produce radiofrequency cavities (cavities) has already been demonstrated. However, the required geometrical accuracy for GHz TM010" role="presentation... ver más
Revista: Instruments