Resumen
Internal airflow dynamics play a crucial role in spray drying engineering by governing particle transport and, consequently, the quality of dried products. For this application, airflow dynamics represent short- and long-timescale behaviors across the main jet and recirculation regions and have been related, among other factors, to spray chamber design. This study examines the parametric effects of key geometrical design parameters on internal airflow dynamics using Design of Experiments (DOE) methodologies and 3D Computational Fluid Dynamics (CFD) simulations. The CFD model adopts a cost-efficient approach, including adaptive mesh refinement (AMR) methods, enabling running multiple simulation cases while retaining turbulence-resolving capabilities. The results provide quantitative parameter?response relationships, offering insights into the impact of chamber geometry on complex airflow behaviors. Among the parameters studied, the chamber aspect ratio strongly influences the strength of external recirculation flows. The inlet swirl primarily governs the stability of central and recirculating flows, while the conical?cylindrical section topology, in conjunction with the jet Reynolds number, affects flow impingement on walls, predominantly caused by the precession and reversal of the central jet. This methodology demonstrates significant potential for future studies on particle drying, equipment, process scale-up, and alternative chamber configurations in spray drying systems.